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How do you remove a cylinder liner?

 
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Carolina Watercraft Works



Joined: 18 Aug 2007
Posts: 20

PostPosted: Thu Jun 26, 2003 1:18 pm    Post subject: Re: How do you remove a cylinder liner? Reply with quote

Put it in your oven when the misses isn't looking and heat to 400.
Put it upside down with bricks under it but not directly under the
sleeves...(the idea is for the bricks to keep it up to allow the sleeves
to drop out). Go grab yourself a cold one, turn on the tube and wait
to hear them drop.
--
Laszlo Almasi
Carolina Watercraft Works, Inc.
2810-5D Yonkers Road
Raleigh, NC 27604
loballeng@mindspring.com
"Chris Maher" wrote in message $mk5.694553@news4.srv.hcvlny.cv.net...
> How do you remove a Sea Doo 951 liner? Please let me know I have to swap one
> out of a cylinder and put into another. Post or email your replys. Thanks
>
> --
> Chris Maher
>
>

Archived from group: rec>sport>jetski
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Chris Maher



Joined: 18 Aug 2007
Posts: 3

PostPosted: Thu Jun 26, 2003 2:57 pm    Post subject: How do you remove a cylinder liner? Reply with quote

How do you remove a Sea Doo 951 liner? Please let me know I have to swap one
out of a cylinder and put into another. Post or email your replys. Thanks

--
Chris Maher
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Carolina Watercraft Works



Joined: 18 Aug 2007
Posts: 20

PostPosted: Thu Jun 26, 2003 3:13 pm    Post subject: Re: How do you remove a cylinder liner? Reply with quote

Personally, I freeze the sleeve and heat the jug. The sleeve will shrink slightly
and allow you more time (maybe only a few seconds more) to align the ports
before the jug shrinks and holds the sleeve. Make sure to use gloves.
--
Laszlo Almasi
Carolina Watercraft Works, Inc.
2810-5D Yonkers Road
Raleigh, NC 27604
loballeng@mindspring.com
"Tim" wrote in message $bj.7@newssvr17.news.prodigy.com...
> So how do you put one back in?
>
>
> "Carolina Watercraft Works, Inc." wrote in
> message $f6l$1@slb0.atl.mindspring.net...
> > Put it in your oven when the misses isn't looking and heat to 400.
> > Put it upside down with bricks under it but not directly under the
> > sleeves...(the idea is for the bricks to keep it up to allow the sleeves
> > to drop out). Go grab yourself a cold one, turn on the tube and wait
> > to hear them drop.
> > --
> > Laszlo Almasi
> > Carolina Watercraft Works, Inc.
> > 2810-5D Yonkers Road
> > Raleigh, NC 27604
> > loballeng@mindspring.com
> > "Chris Maher" wrote in message
> $mk5.694553@news4.srv.hcvlny.cv.net...
> > > How do you remove a Sea Doo 951 liner? Please let me know I have to swap
> one
> > > out of a cylinder and put into another. Post or email your replys.
> Thanks
> > >
> > > --
> > > Chris Maher
> > >
> > >
> >
> >
>
>
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Tim



Joined: 18 Aug 2007
Posts: 5

PostPosted: Thu Jun 26, 2003 6:30 pm    Post subject: Re: How do you remove a cylinder liner? Reply with quote

So how do you put one back in?


"Carolina Watercraft Works, Inc." wrote in
message $f6l$1@slb0.atl.mindspring.net...
> Put it in your oven when the misses isn't looking and heat to 400.
> Put it upside down with bricks under it but not directly under the
> sleeves...(the idea is for the bricks to keep it up to allow the sleeves
> to drop out). Go grab yourself a cold one, turn on the tube and wait
> to hear them drop.
> --
> Laszlo Almasi
> Carolina Watercraft Works, Inc.
> 2810-5D Yonkers Road
> Raleigh, NC 27604
> loballeng@mindspring.com
> "Chris Maher" wrote in message$mk5.694553@news4.srv.hcvlny.cv.net...
> > How do you remove a Sea Doo 951 liner? Please let me know I have to swap
one
> > out of a cylinder and put into another. Post or email your replys.
Thanks
> >
> > --
> > Chris Maher
> >
> >
>
>
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sniffles



Joined: 18 Aug 2007
Posts: 2

PostPosted: Thu Jun 26, 2003 11:44 pm    Post subject: Re: How do you remove a cylinder liner? Reply with quote

i just had my 650 done this week. the guy at the shop said he had to
cut the old sleeves out. It didn't make sense to me, anyways the
new sleeves are in and the ports aligned. The guy did a awesome job.
Next week I should have the standup on the water for the 1st time this
summer. good timing too. The weather finally broke (in a big way).

ps. i'm from buffalo, ny




On Thu, 26 Jun 2003 09:18:16 -0400, "Carolina Watercraft Works, Inc."
wrote:

>Put it in your oven when the misses isn't looking and heat to 400.
>Put it upside down with bricks under it but not directly under the
>sleeves...(the idea is for the bricks to keep it up to allow the sleeves
>to drop out). Go grab yourself a cold one, turn on the tube and wait
>to hear them drop.
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Carolina Watercraft Works



Joined: 18 Aug 2007
Posts: 20

PostPosted: Fri Jun 27, 2003 12:54 am    Post subject: Re: How do you remove a cylinder liner? Reply with quote

Kawasaki cylinders have the sleeves cast in. They have to be bored
out then setup to insert sleeves.
--
Laszlo Almasi
Carolina Watercraft Works, Inc.
2810-5D Yonkers Road
Raleigh, NC 27604
loballeng@mindspring.com
"sniffles" wrote in message @4ax.com...
> i just had my 650 done this week. the guy at the shop said he had to
> cut the old sleeves out. It didn't make sense to me, anyways the
> new sleeves are in and the ports aligned. The guy did a awesome job.
> Next week I should have the standup on the water for the 1st time this
> summer. good timing too. The weather finally broke (in a big way).
>
> ps. i'm from buffalo, ny
>
>
>
>
> On Thu, 26 Jun 2003 09:18:16 -0400, "Carolina Watercraft Works, Inc."
> wrote:
>
> >Put it in your oven when the misses isn't looking and heat to 400.
> >Put it upside down with bricks under it but not directly under the
> >sleeves...(the idea is for the bricks to keep it up to allow the sleeves
> >to drop out). Go grab yourself a cold one, turn on the tube and wait
> >to hear them drop.
>
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sniffles



Joined: 18 Aug 2007
Posts: 2

PostPosted: Fri Jun 27, 2003 6:14 am    Post subject: Re: How do you remove a cylinder liner? Reply with quote

ahh. makes sense then.

i'm impressed by the way the engine came out. He's gonna put the
rest of the engine back together, leak test it and due a compression
test. He's gonna set the compression so I can use regular pump gas.


Once the top is installed he's gonna time the engine for me, I'm going
from a total loss system back to stock, i need the charging system. I
fall off too much and it gives me less ride time. Plus, I always
have to have someone out with me to tow me back in when the engine
dies. I guess the total loss igniton isn't good for a rec. rider.







whats the best way to repair

On Thu, 26 Jun 2003 20:54:32 -0400, "Carolina Watercraft Works, Inc."
wrote:

>Kawasaki cylinders have the sleeves cast in. They have to be bored
>out then setup to insert sleeves.

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